PULSED PLASMA NITRIDING

The advantages are as follows:

  • Easy to operate
  • Clean environment
  • No fire risk
  • No effluent
  • High operating efficiencies
  • Faster process times
  • Greater throughput for the same volume furnace due to the faster process cycles
  • Cost effective
  • Lower operational costs
  • Low process gas consumption
  • When amortization is complete, the process costs are even lower.
  • Low maintenance
  • Can be integrated into cell manufacturing
  • No special pre-cleaning requirements
  • The technology is built on known process technology (gas nitriding)
  • Controllable metallurgy
  • Low process temperature, no phase change
  • No quench, therefore no phase change
  • Low distortion, low growth
  • Can machine to size, followed by lapping or light grind
  • No post tempering necessary
  • Simple furnace construction
  • Economical process
  • Process acts as a “stabilizer”

     Operation Costs:

Do not get hung up on the high investment cots. Yes it is usually a higher investment than with conventional gas nitriding. However there are advantages:

  • Faster floor to floor cycle times
  • Reduced energy consumption
  • Reduced process gas consumption
  • Reduced operator involvement, repeatability
  • Control of surface metallurgy
  • No expensive exhaust, scrubbing or burn off necessary
  • No post–operative cleaning required

 

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